Replace a component with a spare from another asset
This article is for Helm CONNECT Maintenance customers who have the Inventory module.
If you have a spare component, but it's not listed in Helm CONNECT yet, see this article for information on how to add it to the system and use it to replace an existing component.
You can use Helm CONNECT to track when you replace equipment onboard an asset with a spare from another asset. This is a multi-step process, and this article will walk you through the steps required to do this effectively. Here's what you'll be doing:
- Part 1 - Transfer the component: If the component you want to use as a replacement is part of another asset's inventory, you'll use the Inventory menu to move the replacement component from that asset to the inventory of the asset where it will be used.
- Part 2 - Replace the component: You'll then replace the existing component with the component you just transferred.
- Part 3 - Update related maintenance checklist templates: If you have maintenance checklists scheduled based on running hours tracked for this component, you'll also update the due values on the related maintenance template(s).
If you're tracking cumulative reading types other than running hours, such as fuel burn, you'll update those values in Part 3 in the same way you would running hours. For simplicity, in this article only running hours are used.
Some things to keep in mind before you start:
- A component can be replaced only by another component of the same type.
- You must not deactivate or remove a component from the component tree at any point in this process, as this will alter the component tree structure.
Part 1: Transfer the spare component to your asset
The first thing you'll do is transfer the spare component from one asset to another. You can skip this section if the spare component is already in the inventory of the asset where you want to use it.
To transfer a component
- Go to the Inventory > Inventory > Components tab.
- In the Asset field, select the asset where the spare component is located now.
- Click Edit.
- Click the Transfer component icon beside the component you want to transfer. <![CDATA[ ]]>
- In the Transfer Component window, select your name from the Transferred By list, and then select the asset where the component is going to. Enter any additional information required, then click Transfer.
The transferred component is now part of the target asset's inventory but it's not active yet. You'll do that next.
Part 2: Replace the current component on the asset with the spare
Now you'll replace the existing component with the spare component you just transferred.
To replace the current component
- Go to your work space in Onboard > Logs.
- In the Asset list, select the asset where you just transferred the spare component to.
- Click Log a new task, then click Replace Component.
- In the Replace a Component window, in the Component list, select the component you want to replace.
Any information in the system about this component will display in the fields automatically. Make a note of the running hours value because you'll verify this value in a later step.
- In the Replace with a deactivated component list, select the spare component you just transferred.
- In the Activated Date field, select the appropriate date.
- Click Replace.
- To verify the replacement happened correctly, go to Management > Assets, select your asset, click the Components sub tab, then click the Component information icon for that component.
The original component has been deactivated and is no longer assigned to a position in the component tree. Instead, it's now in the asset's inventory and can be transferred to a different asset as required.
Part 3: Set due values on related maintenance templates
When you replace a component, the system resets the due values in any related maintenance templates that are scheduled based on running hours (or other cumulative readings) to the frequency defined in the schedule, because it assumes that either the component is new or that maintenance was just completed on the new component.<![CDATA[ ]]>
The final step is to update the due values on any related maintenance templates for that component that are scheduled based on running hours (or other cumulative readings).<![CDATA[ ]]>
To set due values on a maintenance template
- Go to the Setup > Templates > Maintenance tab and locate the maintenance templates related to the component. You can filter by the asset and the component to find any related templates.
- Open the template you want to update, but DO NOT click Edit.
- In the template header, click the Due (Running Hours) field then, in the Set due window, enter the actual number of running hours until the maintenance template is due.
- Click Set due. The system will automatically update the due hours on the published checklist.
- View the maintenance checklist in Onboard > Logs; it now shows the correct number of units until it's due, in this case, running hours.
- Review all maintenance templates related to this component that are scheduled based on running hours (or other cumulative readings) to determine whether or not the due values need to be updated.
If your maintenance templates have schedules that use more than one cumulative reading type, you'll need to update all due values.